Prototyping and testing for medical devices.

Testing, refining and validating every step of the way to bring innovative product ideas to life.

Man and woman looking at prototype device

Proof through building and testing.

Medical devices can be technically challenging to prototype. Our prototyping and small batch manufacturing capabilities support our clients by providing a swift and flexible service tailored to project requirements.

From the early stages of concept design, through to the manufacture and assembly of the completed product, our team of experienced technicians deploys a broad range of skills and techniques. With access to an extensive range of in-house technologies and trusted suppliers they are able to produce a range of custom models, rigs, jigs and fixtures to bring your concept to life.

Man using CNC milling machine

Proof through results.

Our in-house prototyping capability has played a crucial role in the journey many of our projects have taken to achieve market-ready status. Take a look at some of our prototyping case studies to learn more.

Backed by a global manufacturing capability

In addition to our own in-house small-scale pre-production prototyping capabilities, where required we work with external manufacturing partners or our own Ensera manufacturing team to facilitate the provision of production-representative components, such as injection moldings.

The wider Ensera team are also experienced in supporting final assembly and secondary packing of drug device combination products for low commercial runs and clinical trials.

Woman in a lab coat sat at a desk looking at prototypes

Related expertise

Our prototyping team supports our design and engineering teams in evaluating, testing and bringing concepts to life.

Speak to our experts about our prototyping capabilities

Our versatile and skilled in-house prototyping team are ready to talk to you.

A deep understanding of your unique challenges

With over 40 years’ experience across pharma, medtech, diagnostics, and consumer health, we understand the constraints, regulations, and opportunities shaping your world.